Background offshore, a form of sand control technology has been in commercial use since the early 1990s. More than 90% of all sand control completions are gravel packs. The article then focuses on gravel packing, by far the most popular method of complet ing sandprone formations. Openhole gravel packing society of petroleum engineers. It is specially configured for deep completions where work string stretch and drag make downhole tool manipulation more challenging. This computer tool is an integral part of designing sand control treatments that reduce workovers and completion failures. Sand control in water wells gravel pack for water wells youtube. The article then focuses on gravel packing, by far the most popular method of completing sand prone formations. Pdf gravel sizing method for sand control packing in. The early literature on gravel pack design is based primarily on the work of coberly and wagner and of hill. Sand contol the sandface instrumentation sfi gravel pack system provides realtime production monitoring across the sandface via fiber optics.
With a broad portfolio of sand screens, multizone stimulation systems, and gravel pack tools, we can help you effectively connect to the reservoir, ensure maximum conductivity, and enhance recovery. From unconsolidated to tight sand formations, in openhole or casedhole wells, and for both conventional and unconventional applications, we deliver an unsurpassed level of gravel packing and fracpacking performance and efficiency. Reducing the fluid weight gravel pack carrier fluid 0 2000 3000 4000 5000 pressao 1 psi 0 5 10 15 20 conc paraf psa. The first magnolia frac pack was performed on well a2st3bp1.
We provide you with a comprehensive toolbox of sand control products that includes a range of inflow control devices, shunttube technologies, openhole isolation packers, expandable sand screens, gravel and frac pack systems, and industryleading conventional well screens. Gravel packing is currently the most widely used sand control technique for completing wells. From introducing the first inflow control device to pioneering the first conformable sand management solution, we lead the industry in sand control. Pdf combined stimulation and sand control researchgate. The exception is tubingless completions where clearances do not permit the use of conventional tools. Pdf formation sand control is always one of the main concerns of production engineers. Initial fracpack results in the early 1990s indicated improved productivity compared with conventional gravel packing left. Pull out of the hole with washpipe, closing the mechanical isolation valve. Because of its flexibility, almost any well at any deviation can be gravel packed. An alternative to internal gravel packs avoiding costly sand control failures and workovers with 3m ceramic sand screens customer challenge due to a poor cementing job, the. Variperm provides sand control solutions for both open hole and cased hole sand control applications, including both production and injection wells. Sand control takes precision, which is why every schlumberger gravel or frac pack treatment begins above groundwith sandcade software. Petroguard line and cable system lcs as sand screens with protective line and cable channel featuring quick lock and release clamp an optional long spaceout travel joint lsotj with fiber optic to ease the spaceout of uphole tubing assembly into the sandface assembly features gravel packfrac pack 10,000 psi frac rating.
Both open hole and casing gravel pack completions have the same mechanism of sand control. C lessons learned on sand control failure, workover at. The most costly problem is usually the loss of production resulting from formation damage caused by poorly planned andor executed sand control applications. Completion technology for unconsolidated formations. Sand control gravel pack oil states energy services. Gravel packing relies on the bridging of formation sand against larger sand with the larger sand positively retained by a slotted liner or screen. Pdf the impact of sand control techniques on the efficiency. Gravel packing is a sand control technique which prevents the production of damaging formation sands and fines. In gravel pack operations, a steel screen is placed in the wellbore and the surrounding annulus packed with prepared gravel of a specific size designed to prevent the passage of formation sand.
Gravel packing for sand control is the second application of both natural sand and synthetic proppants in oil and gas well stimulation and completion and is. The system is short enough to fit between closely spaced zones and when short righandling lengths are required. Sand control in horizontal and deviated wells petrowiki. To prevent a second costly workover, the customer needed a robust sand control solution. Variperm wire wrapped sand screens also known as wedge wire or wrap on pipe screen provides the industry with the highest caliber construction, durability and flow performance. Pack deepzone fpdz system is a frac pack rated sand control placement technology.
The nexus of theory, experience and personal preference. Relative study of internal gravel packing and chemical sand. Design of an effective gravel pack for sand control. Modelling and verification of gravel pack treatments in acg field to improve sand control reliability russian.
The open hole interval is often prepared by under reaming a section of reservoir below the last casing shoe. Sand control gravel pack oses sets the standard for reliability, service and technical knowhow in sandcontrol rental tools. Causes of sanding factors controlling the onset of mechanical rock failure include inherent rock strength. The impact of sand control techniques on the efficiency of horizontal wells. For this reason, the gravel pack completion sand control technology in horizontal well is created on the problem of thin sand prevention and control in horizontal well through study on influence factors and treatment of gravel pack in horizontal well, stimulating test of sand packing process and study on gravel pack string in horizontal well.
Gravel packing involves packing the annulus between a steel screen placed in the wellbore in the open or cased. With a broad portfolio of sand screens, multizone stimulation systems, and gravel pack tools, we can help you effectively connect to the. It is widely accepted that a properly designed and installed, graded gravel pack will enhance a wells efficiency and will control the migration of fine formation sand into the well. When effective bridging is achieved, sand and other solid particles carried by the formation fluids are. Modelling and verification of gravel pack treatments in acg. Wan renpu, in advanced well completion engineering third edition, 2011. Gravel sizing method for sand control packing in hydrate production test wells article pdf available in petroleum exploration and development 446. Chapter 26 gradation design of sand and gravel filters.
Iso sand control screens standard, iso 17824 scope. Gravel packing selecting a particular sand control technique depends on the type of well completion and the formations geomechanical properties. The metal screen failed after 2 months, causing sand production. Gravel packing is performed by placing a selected size gravel around the outside of a stainless steel wire wrapped screen. Abstract the origin, nature and consequences of sand production should be.
Sand production sand control methods production rate formation consolidation resin coated gravel gravel packs natural sand packing screenless. Open hole grave pack a type of sandcontrol completion in which the gravel pack screen is packed off in an open hole section with no casing or liner to support the producing formation. There appears to be no universal depth below which sand problems are not encountered, and sand problems have been recorded in wells as deep as 14000 fits. This versatile system is designed for placement of the gravel pack in the weightdown circulate position, or may be reassembled into a weightdown squeeze tool system. Designing of sand control systems and practices in the past have been focused only to such variations in formation conditions and production parameters that alter through the well life cycle. Gravel pack tools keep your well producing longer when operating in highcost offshore applications or in small field developments, achieving a complete and uniform gravel pack is crucial to avoiding sand control failure, and helps ensure sustainable, profitable wells. Coberlys work in essence suggested that a gravel pack having granular particles of diameter 10 times the formation grain size at the 10percentcoarse point on a cumulative sieve analysis would provide effective sand control. Bridging of the borehole wall against the gravel pack is the key to the control of sand movement. Sand causes a wide variety of costly problems when oil and gas are produced from unconsolidated reservoirs. Since no two wells are exactly alike, careful analysis of formation sand samples and fluids is critical to every halliburton sand control design. If the sand invades the pack, the 100 to 400 darcy permeability level of the gravel pack drops to 50 to 500 md and skins of 300 are possible. We couple experienced professionals with stateoftheart equipment which is api certified and guaranteed to perform as expected. Review of the current horizontal open hole gravel pack.
Sand control takes precision, which is why every schlumberger gravel or fracpack treatment begins above groundwith sandcade software. Evaluation of design criteria for gravel pack and hydraulic. The gravel pack functions as a downhole filter, allowing reservoir fluid movement but preventing production of formation sands. Introduction of gravel pack with inflow control completion in brazil 6th european sand management forum abrahao jardim alberto costa tobias rocha hang nguyen peter kidd baker hughes daniela leite arcindo santos statoil brasil. Under the casing gravel pack completion condition, the wirewrapped screen. Our gravel pack systems give you a strong defense against damaging sand and fines in a variety of downhole settings. Sand control screens are provide sand retention of the gravel pack andor mechanical filtration or retention devices to. A sand control method used to prevent production of formation sand.
Production and completion practices gravelpack productivity and design screens and slotted liners gravelpack well preparation packing the perforation tunnels placement and screen installation gravelpack performance plastic consolidation principles, systems, and field procedures guidelines for choosing a sandcontrol method. Basically stated, sand production occurs when the stresses on the formation exceed the strength of the formation. Types of gravel pack the heart of a gravel pack is the sizing of the gravel to stop the formation sand. Gravel packing account for three quarters of the sand control treatments. Gravel packing is the often preferred and very reliable sand control technique 3.
711 83 682 151 1289 1045 5 1191 946 80 768 331 882 1514 495 1574 348 1468 975 619 213 678 94 1560 1056 848 250 1372 17 1005 1444 963 1139 834 623 1097 841 1476 153 735